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189-2649-3933
address:E building,Hongyuan Area,HuaChang Rd.Dalan Street,Bao’an Area,Shenzhen
tel:+86-755-28035588
+86 18926493933
tax:+86-755-28035088
email:sz008@vip.163.com
Sure, because optical ultrasonic cleaning machines are a very common and crucial process in the production of modern optical lenses.
Weigute manufacturer informs everyone why optical ultrasonic cleaning machines can be used to clean smart door lock doorbell lenses in production:
1. The object to be cleaned is "semi-finished products" : At this point, what needs to be cleaned are individual optical lenses or lens modules that have not undergone final sealing. There are no sealed casings, microphones, speakers or other electronic components that are afraid of water and vibration.
2. Controllable process flow: Cleaning is part of a standardized process, which strictly defines the formula of the cleaning agent, temperature, ultrasonic power, frequency, cleaning time, number of rinses and drying method to ensure that contaminants are removed without damaging the products.
3. Removal of specific contaminants: During the production process, the main contaminants are grinding fluids, polishing powder, fingerprints, grease, dust, etc. These are exactly what optical ultrasonic cleaning machines are good at removing.
The overall structural advantages of the VGT-1207FH optical ultrasonic cleaner for cleaning smart door lock doorbell lenses are as follows:
The VGT-1207FH from Vegute has 12 tanks. But it is no longer a simple "cleaning tank", but a complete, automated precision cleaning assembly line. Its slot design usually follows a rigorous process logic.
Process: First tank pre-washing and rough washing → Second tank ultrasonic fine washing → Third tank ultrasonic fine washing → Fourth tank primary overflow rinsing → Fifth tank secondary overflow rinsing → Sixth Tank tertiary overflow rinsing → Seventh Tank quaternary overflow rinsing → Eighth tank IPA slow drawing dehydration → Ninth tank IPA steam bath → tenth tank high-pressure air cutting → Eleventh tank hot air drying → twelfth tank cooling.
Structure:
Cleaning quality and consistency:
The multi-stage rinsing tank ensures that the cleaning agent and contaminants are thoroughly removed without any omissions, fundamentally eliminating water stains, water marks and chemical residues. This is the foundation for clear lens imaging and stable coating.
Independent fine washing tanks allow the use of different types or concentrations of cleaning agents to specifically remove various contaminants (such as polishing powder, grease).
Extremely high coating protection and yield rate:
High-frequency ultrasonic waves are applied in the fine washing tank, and their gentle and dense cavitation effect can effectively remove impurities.
IPA slow drawing dehydration and steam bath are revolutionary processes that replace traditional water drying. By taking advantage of the fact that the surface tension of IPA is much less than that of water, they perfectly avoid the formation of spots caused by water stains during the drying process, greatly improving the yield of high-quality products.
Powerful automation and high productivity:
The entire production line operates automatically. Only employees need to be arranged at the loading and unloading ends. It has a large single-batch processing capacity and can run continuously for 24 hours, perfectly matching the rhythm of modern production lines and meeting the demands of large-scale production.
Process adjustability and flexibility:
The 12 slots offer great process flexibility. The temperature, time and ultrasonic power of each tank can all be independently and precisely controlled. Engineers can customize and save different cleaning programs for different products (such as lenses and modules with different coatings), achieving multi-purpose use with one machine.
Reliable process control and traceability:
High-end models will be equipped with a PLC touch screen control system, which can monitor, record and trace the cleaning parameters (time, temperature, etc.) of each batch of products, providing a basis for product quality analysis and big data management, and meeting the quality control requirements of high-end manufacturing.