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Fixed-focus filter assembly ultrasonic cleaning machine
Date:2025-04-23 10:50:45Readers:(10)
I. Common Components of fixed-focus Filter Assemblies:

Filter body:


Narrowband filters, broadband filters, infrared cut-off filters, etc., are usually coated with precision optical films.

Optical substrate:

Glass (such as BK7, fused quartz) or crystal materials (such as calcium fluoride) may have their surfaces polished or coated.

Fixed structure:

Metal or plastic frames, adhesives (such as UV-cured adhesives), sealing rings, etc.

Auxiliary components:


Anti-reflection film, reflector, polarizer (some components will be integrated).


Second, the cleaning solution of the Weigot VGT-1409FH optical ultrasonic cleaning machine has reasonable advantages:

Applicable scenarios:
It can be used for the non-coated parts of filter assemblies and impact-resistant materials. It can efficiently remove stubborn contaminants such as particles and oils.

Coating and precision surface cleaning solution: Use low-pressure spray + neutral solvent (such as ethanol, acetone) or ultrapure water + surfactant manual cleaning.


Precautions for coating and precision surface cleaning:

1.Confirm the material of the filter and the characteristics of the coating (Weigot Ultrasonic Company can provide ultrasonic resistance parameters).

2. Avoid using strong acid/strong alkali cleaning agents to prevent corrosion of the coating or equipment.


Cleaning process:

1. Pre-cleaning:


Use dust-free cotton swabs and compressed air to remove large particles.

2. Main cleaning:

Non-coated components:
Ultrasonic cleaning (40kHz, neutral solution, 2 minutes).

Coated components: Static immersion or low-pressure spray.

3. Rinsing and drying

After rinsing with ultrapure water, dry with nitrogen or dry at a constant temperature (<60℃).


Multi-tank segmented cleaning design:

1.Advantages:
It is usually equipped with 3 to 5 tanks (pre-wash, main ultrasonic, rinse, slow pull drying, etc.) to achieve physical isolation of the cleaning process and avoid cross-contamination.

2. Effect: Ensure the independence of different cleaning stages (decontamination, rinsing, and drying), enhance cleaning efficiency, and is particularly suitable for high-precision optical components.


High-precision ultrasonic system:

1.High-frequency ultrasonic waves (40KHZ-120KHZ) :
Suitable for optical components of different sizes, high frequency can reduce the risk of cavitation corrosion and protect precise surfaces.

2. Adjustable power: It can be flexibly adjusted according to the type of dirt (such as grease, polishing powder) to avoid damaging the coating or fragile materials.


Special fixtures and carriers:

1. Non-contact fixed frame:
It avoids mechanical friction during the cleaning process and ensures that the components are in full contact with the cleaning solution.

2. Material compatibility: Teflon or PP material fixtures are adopted, which are corrosion-resistant and do not cause secondary pollution.


Temperature control and filtration system:

1. Heating and constant temperature (30℃-60℃) :
Enhance the activity of the cleaning agent and accelerate the dissolution of stubborn stains.

2. Circulating filtration: Equipped with multi-stage precision filters (such as 0.1μm filter elements), it removes impurities in real time to keep the cleaning solution pure.

Slow pull drying technology:

1. Low surface tension rinse:
Use deionized water or alcohol to reduce water marks.

2. Vertical slow pulling (adjustable speed) : By slowly lifting the workpiece, the liquid flows off evenly to prevent dry residue.

The core advantages of the Weigute VGT-1409FH optical ultrasonic cleaning machine lie in its specialized division of labor design (multi-tank coordination), precise process control (ultrasonic parameters, drying technology), and high compatibility (material/cleaning agent compatibility), which can meet the strict requirements of the optical industry for cleanliness, safety and efficiency. This type of cleaning equipment is particularly suitable for scenarios where nano-scale particles need to be removed or coatings need to be protected.