Introduction of Ultrasonic Cleaner Equipment for Metal Film Capacitors:

Metal film capacitors refer to capacitors composed of double-sided metalized polypropylene film and non-metalized polypropylene film that are rolled or laminated. The metal film capacitor is a capacitor with excellent performance because of its many excellent characteristics.

With the development of the times and the improvement of product quality, the parts and materials required in the industry have become more and more advanced, and the frequency and quantity of metal film capacitors used have become higher and higher. Metal film capacitors are also widely used in the electronics industry, and are suitable for AC, DC and pulse circuits.

The cleaning process of the VGT-4036F semi-automatic ultrasonic cleaning machine is controlled by personnel. The main line of equipment cleaning consists of 1 ultrasonic cleaning tank, 1 ultrasonic rinsing tank, 1 ultrasonic rinsing tank, and 1 centrifugal hot air drying tank. Its working principle is to use the mechanical vibration force with strong ultrasonic penetrating force to impact the surface of the workpiece and combine the chemical decontamination and degreasing effects of the cleaning agent to make the surface of the workpiece clean. The working process is that the operator puts the cleaning basket with the workpiece into the cleaning tank, and then the operator sends it into each process section at the same time, and the workpiece is subjected to ultrasonic cleaning, hot water rinsing, passivation, and rinsing, and then the workpiece is discharged and taken out.

This machine has an open appearance and beautiful appearance. Manual operation, simple operation, high cleaning efficiency, good quality effect, suitable for mass production. The recipe method is used for process management, which is convenient for the input and management of various parameters, and protection functions can be designed in the equipment to ensure the safety of operators and equipment. The electronic control part adopts imported high-quality parts with reliable performance. The equipment has the characteristics of fast cleaning speed, high production efficiency, good cleaning effect, convenient use, beautiful appearance, reasonable structure and long service life. It is an ideal metal film for electronic products. A cleaning equipment for capacitors.

In addition, this cleaning equipment still uses environmentally friendly water solvent washing, which is an environmentally friendly ultrasonic cleaning machine; the process configuration is mature, and it has been verified by many customers to have the characteristics of beautiful appearance, reasonable structure, long service life, and convenient use.

Configuration of Ultrasonic Cleaner for Metal Film Capacitors:

1. Ultrasonic independent circulation filtration system:

There is a temperature sensor in the tank, and the temperature control range: RT-100℃; a throwing system is set outside the tank; a drain is set, and a detachable anti-blocking net is installed at the drain to prevent small parts from falling off and entering the pipeline. Pipeline; adopts Japanese "Hondo" chip oscillator and imported bonding technology. The ultrasonic frequency is 28KHz.

2. Storage tank structure:

The partition is divided into two chambers. The clean solution after oil separation is pumped into the cleaning tank through the circulating pump to realize self-circulation and improve the utilization rate of the solution. The separated oil is discharged to the main drain pipe; the city water inlet is set up, which can be separated Connected to each washing tank and storage tank; equipped with stainless steel heating tube, power 16KW; set a lower limit liquid level switch, automatic sound and light alarm when the water level is low, the alarm is connected in series; the bottom of the storage tank is equipped with a drain valve, which is connected in series with 1 tank at the same time Drain into an independent pipe.

3. Noise reduction system:

On the premise of ensuring that the ultrasonic effect is not affected, the ultrasonic sound can be controlled within a certain range, so as to effectively improve the labor efficiency of employees.

4. Centrifugal drying tank:

The shape is made of a square groove and the three front grooves are integrated. The inner disc is made of double-layer stainless steel with a diameter of 600mm, and each layer has a thickness of 3.0mm; the rotation speed is 650/min; the motor adopts a brake motor.

The dehydration effect is good. If there is no water droplets by hand and visual inspection, the dehydration water can reach 90%; the top of the tank is equipped with a push-pull cylinder push-pull cover with a hand button to prevent the product from splashing out when rotating at high speed; the cylinder push-pull cover is made of compressed air For the gas source.

5. Hot air system:

Use 2.2KW centrifugal fan and 6KW heating box as hot air source, so that the effect of water vapor volatilization quickly.